Many people love how a memory foam mattress fits and supports their body while they sleep. Your email address will not be published. If learning more about natural remedies for bed bugs is what you need, use the link provided. Save up to 52% on memory foam mattresses at Walmart - choose from a wide range of king, queen, and twin size 8.5", 10", 12" & 13.5" memory foam mattresses. Mattresses are subjective and very few people will experience any one mattress in the same way, let alone be able to quantify it with an arbitrary number. A flat, stable surface that won’t be damaged is top priority for a foam project, for safety as much as for cutting. Please enter your email and we will send an email to reset your password. It does straight lines and curves with ease. This foam is also used as the lining for football helmets and in automotive seating, among other applications. About Memory Foam. In our latest cot mattress tests, the Eve Cot Mattress (2020), pictured above, had nine layers of material. The problem with this is that it is impossible to get balanced pressure on the foam by hand, and when you release it after the cut, the edge is sloppy and wavy. Start cutting it into smaller and smaller pieces. Thinking about the project in familiar terms will often make it much less intimidating as well. You are absolutely right! Some people love it, while others hate it. While the right work surface is important for safety, the right cutting tools will give you the cleanest cuts. Latest updates on COVID-19 ... For years, egg crate and basic memory foam pads reigned supreme in this sector, heralded for their ability to contour to your body and add an extra layer of support throughout the night. Like many things that you’ve never attempted before, cutting foam can seem daunting. In fact, slicing bread is the perfect way to think about cutting foam, as their similar textures make the cutting processes virtually identical. The slow-running rotor and the high torque of the electrically powered XR are predestined to “unlock” the recyclable materials contained in the mattresses. Slices through all density of foam and foam rubber like butter. Both types need to be as sharp as possible, but neither should be straight blades. Here at Foam Factory, Inc., we offer a wide range of foam cutting services that can produce tens of thousands of identical pieces and precise, computer-controlled cuts made with a stream of water .005 inches in diameter. It typically has a soft, cloud-like feel that’s much more responsive than memory foam. The only drawback is that most everybody has at least one serrated knife in their house, while electric carvers are not as common and more expensive. I've tried calling home depot and cincy tool rental, but they say they don't have the necessary equipment. Memory foam mattress. The American Chemistry Council estimates that the U.S. produces 300 million pounds of polyurethane foam per year for mattresses alone. As mentioned earlier, cutting foam is essentially the same as cutting bread, so it only makes sense that you would use the same type of knife as well. And in the case of foam, having the right tools is generally more important than having foam-working skill. You want your entire piece of foam to be able to fit on the cutting surface, as you don’t want to have to worry about holding it up or sliding off in mid-cut. My secret cheap method is a bread knife. Cut open the seam of the fabric covering. The lavender helps promote a calming sleep environment. I use an inexpensive solder iron where the point can be removed and replaced with a thick piece of wire. The wood, metal springs and cotton are removed from the mattress. Pocket sprung with foam mattresses. Cutting properly only takes a minute or two longer and is definitely worth the effort once you see your straight, smooth edges. Shredded foam is ideal for a range of applications such as pillows and pet beds. You may have seen the visco-memory foam mattress story on TV but the secret is that only the top 2-4 inches of their $5,000 mattress is actually the technologically advanced visco-elastic memory foam. The router table is a brilliant, brilliant addition. I highly recommend the Serene Memory Foam Hybrid Mattress Topper but everyone has different sleep preferences so go take a look and find the one that is perfect for you. Con: These mattresses can be expensive, and can have less springs than a typical pocket spring mattress. I’m a lapsed industrial designer. Foam Factory Upholstery Supplies: Great for DIY or Small Businesses. And mine came with a free serving fork -- match that, Professional Foam Saw! Memory foam mattresses are one of the most popular types of beds to sleep on. Fortunately, cutting foam is the easiest thing since pre-sliced bread. New Shape for a Popular Material. It worked OK, but the saw created a lot of little foam “sawdust” that took a long time to vacuum up. You'll kick yourself when you see, midway through the video, what he actually used for the cutting device. How to Cut a Memory Foam or Tempurpedic Bed in Half - YouTube A lot less mess than a regular saw blade and the edges are nice and sharp. I was born in NYC and figured I’d die there, but a few years ago I abandoned New York to live on a farm in the countryside with my wife. It is also very commonly used as filling for bean bag chairs. Be sure to cut slowly so the foam doesn’t compress while cutting and be sure the angle of the knife is consistent throughout the cut. The article link will be included in the email automatically. This is why memory foam mattresses are one the most popular brands. So they shoot down the middle with a number that sounds good. Step 4 Place the bits of fabric and the pieces of foam from the egg crate mattress pad inside a large trash bag. It's the dumb way to cut foam. Use an abrasive blade such as used to cut stone etc. Not to mention, it’s nice to get a little more use out of the carving knife besides the one or two times you get it out during the holidays! However, one major challenge sleepers face with mattress toppers is getting them to stay put through the night. Polyurethane foam (poly foam) is the basic foam material used in a lot of bed-in-a-box mattresses, like Casper or Tuft & Needle that have a neutral-foam feel. Let the cutting motion and sharpness of the blade work through the foam, not applying any pressure. Being almost impossible to compact, they cost a lot to dump unless they are processed properly. Cut up an old foam mattress pad or an old couch cushion using scissors. I use what my foam supplier uses, only the woodworker's version:  an ordinary bandsaw. It's the dumb way to cut foam. Core77 is supported by its audience. The second cutting option is a bit surprising to some people, but works wonders. Our website uses cookies to enhance the site operation and understand traffic and website performance. These can be … It is uniformly soft and elastic. GCM Enviro supplied the council with a Tana Shark 440DT Shredder, a mobile machine with the ability to shred mattresses and recover the foam and steel. As part of regular maintenance, it’s best to vacuum your memory foam mattress topper once a week, or every time you wash your sheets. Looking for some DIY projects or ideas as to what I can do with this foam, as opposed to tossing it out or trying to sell on craigslist. Many tasks only require a couple straight cuts, or quickly trimming foam to size. Starting at an edge of the foam and cutting slowly with a serrated blade can give you a perfectly flush edge you probably didn’t think was possible at home. The easiest way to cut foam is using a hot wire and you can also make hand held ones, I think hot wire is better methods. Hopefully, you are reading this page because you are one of the folks who love the stuff, but if not, maybe we can help you understand why so many other sleepers are raving over this sinking, deep hugging foam and you might even find out that not all memory foam is created equal. If you have a memory foam mattress, then the need for a mattress topper isn’t there, though you may find the allure of preventing stains, allergens, or bed bugs appealing when it comes to a cover or protector. Using Foam To Make An Interchangeable Sofa. The single-phase XR machines shred sprung mattresses efficiently and profitably. One of the things I neglected to mention in my banquette-building post was how to cut the foam. But some shreds include hard scraps left over from the manufacturing process. The mud was place on the corner nice and goupy, THEN the paper faced corner bead was pressed INTO the mud, again, the paper must look wet. If you’ve decided your project doesn’t quite need the custom cutting services Foam Factory offers, stick to these cutting suggestions and you’ll be able to cut foam like butter. I've been using one freehand for years. Upholstery foam, foam insulation, styrofoam; it doesn't matter, it cuts both really well. I should add that I use a hand-held bread knife, not electric. Foam By Mail’s 100th Blog Post (A Compilation)! Tips for Washing Mattress Covers and Protectors without Damaging Them . https://www.youtube.com/watch?v=bqG5I7sl8kk. Ha! I used twine to tension the saw blade. Required fields are marked *. Truth be told, memory foam does not have to … If you have a project that requires exactness, difficult cuts, or thousands of identical pieces, Foam Factory’s custom-cutting services will exceed your expectations. Option one is a serrated carving knife or bread knife. In fact, slicing bread is the perfect way to think about cutting foam, as their similar textures make the cutting processes virtually identical. Hercules makes a nice-looking one for about $389. Called skin or crust, it's a manufacturing byproduct that is similar to the outer crusty shell of a loaf of bread. For example, if you have trouble falling asleep, their recently launched lavender infused mattress topper would be an amazing choice! Mattress toppers are an excellent way to adjust your bed’s firmness without shelling out the big bucks for a new mattress. However, not every project requires computer-programmed precision or challenging angles and contours. In this post, Foam Factory will give you a quick and easy overview on how to cut open-cell foam at home and get factory-quality results. The foam is loaded onto semi-trucks and shipped to carpet manufacturers to be cleaned, processed and turned into carpet pad. In addition to the knives and cutting surface, there are two more things you need to know to be able to cut foam like a pro. Remove the pillowcase to save for another project. The Soft Sleeper 5.5 is a mattress topper made from heat sensitive visco elastic memory foam. COVID19 Status: Normal Processing Times, Curbside Pickup Available (, Free Shipping On All Orders Over $75 Within The Contiguous United States. It was time-consuming, messy, far from accurate, and doing the curves was a real pain. The way the pros cut foam is using one of these bad boys: This foam cutting saw has a base that rides on tiny wheels to prevent friction, and the large area of the base keeps the blade straight up and down. Types of Memory Foam. Here's a similar one in action: They're also fairly expensive, ranging from about $160 to over $500 for commercial grade tools. You can also build your own hot wire foam cutter pretty cheaply - instructions available on the internets. This is a great way to upcycle old memory foam and use it for a new pillow. Sometimes you may notice some stains on your memory foam mattress toppers. The foam is baled and ready to become commercial carpet padding. Does anyone know where I could go to get this done? We have six dogs. When using a traditional serrated blade, make smooth and gentle back-and-forth cutting motions through the foam. Some people think since foam is so squishy, they can flatten it and cut through quickly with a single slice. Remove the memory foam. Now, today’s buyers can choose from a wider variety of materials when purchasing a mattress topper. Putting flattened cardboard on the floor to cut on is a better solution than a sturdy but small garage workbench your foam hangs off of. I have used all ways--knife, hot wire, and electric carving knife. Yes, every foam shop I have ever walked into has had an electric knife on the shelf. This is how it looked after that point (https://imgur.com/a/LMcciW6). Make sure that the cushion you are planning to but will fit perfectly on the mattress, and its edges won’t fall off. Hot wire, anyone? However, the agreement with the council comprised an innovative, financially-sustainable approach that helps local government waste services achieve their recycling aims. So what is in a memory foam mattress? A New Core77 video podcast series. Some popular memory foam mattress brands that you may be familiar with are Tempur-Pedic and Nectar. Size Matters for Memory Foam Mattress Topper ; When looking for a memory foam topper for your mattress, you need to check the dimensions of your bed first. Here’s How You can Select the Right Memory Foam Mattress Topper for Your Bed. Memory foam mattress toppers may be between 2 to 4 inches thick. On something like foam crown molding, this gives you a little room for error, as a less-than-perfect cut will compress against another piece of molding and mask a poor cut. Nice and sharp option one is a great way to upcycle old memory foam to... … I have used all ways -- knife, hot wire, and 5 not. Variety of materials, such as used to cut foam at home,... “ sawdust ” that took a long time to shred 'em bugs is what need. Electric carving knife pillows and pet beds things that sounds strange at first support comfort. As textiles, latex, foam insulation, styrofoam ; it does n't matter, it ’ s Blog... Skin or crust, it ’ s much more responsive than memory foam and use it for fairly! Popular brands stone etc chunks, no larger than 1/2-inch in diameter compress! Through the video, what he actually used for the cutting device I have so far to... 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